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GREEN PLAINS RENEWABLE ENERGY, INC. - 10-K - Management's Discussion and Analysis of Financial Condition and Results of Operations.
(Edgar Glimpses Via Acquire Media NewsEdge) General
The following discussion and analysis provides information which management
believes is relevant to an assessment and understanding of our consolidated
financial condition and results of operations. This discussion should be read in
conjunction with the consolidated financial statements included herewith and
notes to the consolidated financial statements thereto and the risk factors
contained herein.
Overview
We are a leading, vertically-integrated producer, marketer and distributer of
ethanol. We focus on generating stable operating margins through our diversified
business segments and our risk management strategy. We believe that owning and
operating assets throughout the ethanol value chain enables us to mitigate
changes in commodity prices and differentiates us from companies focused only on
ethanol production. Today, we have operations throughout the ethanol value
chain, beginning upstream with our grain handling operations, continuing through
our approximately 740 mmgy, of ethanol production capacity and ending downstream
with our ethanol marketing, distribution and blending facilities.
In April 2010, we acquired agribusiness operations in western Tennessee which
included five grain elevators with federally licensed grain storage capacity of
11.7 million bushels. The five grain elevators and other assets acquired were
included in our agribusiness segment prior to their sale in December 2012.
In October 2010, we acquired Global Ethanol, LLC, which owned ethanol plants in
Lakota, Iowa and Riga, Michigan. These plants have production capacity of
approximately 160 mmgy and are part of our ethanol production segment.
In March 2011, we acquired an ethanol plant and certain other assets near Fergus
Falls, Minnesota. The plant has production capacity of approximately 60 mmgy,
adding to our ethanol, distillers grains and corn oil production and is part of
our ethanol production segment.
In June 2011, we acquired 2.0 million bushels of grain storage capacity located
in Hopkins, Missouri. The grain elevator is included in our agribusiness
segment.
In July 2011, we acquired the 49% interest in biofuel terminal operator
BlendStar LLC that we did not previously own. BlendStar, whose operations are
included in our marketing and distribution segment, provides ethanol transload
and splash blending services.
In January 2012, we acquired 1.9 million bushels of grain storage capacity
located in St. Edward, Nebraska. The grain elevator is included in our
agribusiness segment.
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In December 2012, we sold 12 grain elevators located in northwestern Iowa and
western Tennessee consisting of approximately 32.6 million bushels of our grain
storage capacity and all of our agronomy and retail petroleum operations. We
believe the sale of assets represented an opportunity to maximize shareholder
value. Revenues and gross profit generated by the sold operations represented
approximately 91% and 93%, respectively, of 2012 agribusiness segment results.
We will continue to participate in grain handling and storage activities through
our remaining grain handling assets and future grain storage expansion at or
near our ethanol plants. Over the next two years, we plan to realign our
agribusiness operations by adding between five and ten million bushels of grain
storage capacity per year. These assets will be located around our ethanol
plants to take advantage of our current infrastructure and enhance our corn
origination and trading capabilities.
Our management reviews our operations in four separate operating segments:
· Ethanol Production. We operate a total of nine ethanol plants in Indiana,
Iowa, Michigan, Minnesota, Nebraska and Tennessee, with approximately 740 mmgy
of total ethanol production capacity. At capacity, these plants collectively
consume approximately 265 million bushels of corn and produce approximately 2.1
million tons of distillers grains annually.
· Corn Oil Production. We operate corn oil extraction systems at all nine of our
ethanol plants, with the capacity to produce approximately 155 million pounds
annually. The corn oil systems are designed to extract non-edible corn oil from
the whole stillage process immediately prior to production of distillers
grains. Industrial uses for corn oil include feedstock for biodiesel, livestock
feed additives, rubber substitutes, rust preventatives, inks, textiles, soaps
and insecticides.
· Agribusiness. Within our bulk grain business, we have three grain elevators
with approximately 5.8 million bushels of total storage capacity. Our ethanol
production segment has approximately 11.0 million bushels of additional storage
capacity at our ethanol plants. We believe our bulk grain business provides
synergies with our ethanol production segment as it supplies a portion of the
feedstock for our ethanol plants.
· Marketing and Distribution. Our in-house marketing business is responsible for
the sales, marketing and distribution of all ethanol, distillers grains and
corn oil produced at our nine ethanol plants. We also market and provide
logistical services for ethanol and other commodities for third-party
producers. Additionally, our wholly-owned subsidiary, BlendStar LLC, operates
nine blending or terminaling facilities with approximately 846 mmgy of total
throughput capacity in seven south central U.S. states.
We intend to continue to take a disciplined approach in evaluating new
opportunities related to potential acquisition of additional ethanol plants by
considering whether the plants fit within the design, engineering and geographic
criteria we have developed. In our marketing and distribution segment, our
strategy is to renew existing marketing contracts, as well as enter new
contracts with other ethanol producers. We also intend to construct additional
grain storage capacity or acquire additional grain elevators, specifically those
located near our ethanol plants. We believe that owning additional grain
handling and storage operations in close proximity to our ethanol plants enables
us to strengthen relationships with local corn producers, allowing us to source
corn more effectively and at a lower average cost. We also plan to continue to
grow our downstream access to customers and are actively seeking new marketing
opportunities with other ethanol producers. We also own 49% interest in
BioProcess Algae LLC, which was formed to commercialize advanced
photo-bioreactor technologies for growing and harvesting algal biomass. We
continue our support of the BioProcess Algae joint venture.
Industry Factors Affecting our Results of Operations
Variability of Commodity Prices. Our operations and our industry are highly
dependent on commodity prices, especially prices for corn, ethanol, distillers
grains and natural gas. Because the market prices of these commodities are not
always correlated, at times ethanol production may be unprofitable. As commodity
price volatility poses a significant threat to our margin structure, we have
developed a risk management strategy focused on locking in favorable operating
margins when available. We continually monitor market prices of corn, natural
gas and other input costs relative to the prices for ethanol and distillers
grains at each of our production facilities. We create offsetting positions by
using a combination of derivative instruments, fixed-price purchases and sales
contracts, or a combination of strategies within strict limits. Our primary
focus is not to manage general price movements of individual commodities, for
example to minimize the cost of corn consumed, but rather to lock in favorable
profit margins whenever possible. By using a variety of risk management tools
and hedging strategies, including our internally-developed real-time margin
management system, we believe we are able to maintain a disciplined approach to
price risks.
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A combination of factors resulted in compressed ethanol margins in 2012. The
ethanol industry increased production in the fourth quarter of 2011 to meet
demand from ethanol blenders seeking to take advantage of the volumetric ethanol
excise tax credit prior to its expiration on December 31, 2011. As a result,
ethanol stocks at the end of 2011 exceeded normal market levels which caused
ethanol margins to compress to near break-even levels in the first half of 2012.
Additionally, corn prices traded to all-time highs during 2012 due to drought
conditions in the midwestern region of the United States. According to the
Energy Information Administration, or EIA, as an industry, ethanol producers
have responded to these factors by reducing production by approximately 4.9% in
2012 compared to 2011. EIA data also show ethanol imports increased from 174
million gallons in 2011 to 533 million gallons in 2012. Under the Renewable
Fuels Standard II, or RFS II, certain parties are obligated to blend, in the
aggregate, 2.0 billion gallons of advanced biofuels in 2012. During 2012,
sugarcane ethanol imported from Brazil, which totaled approximately 530 million
gallons, has been one of the most economical means for obligated parties to meet
this standard. We believe the Brazilian government may increase the required
percentage of ethanol in vehicle fuel sold in Brazil to 25 percent (from 20
percent) as sugarcane production rises, which would likely limit ethanol exports
from Brazil into the U.S.
Further, during 2012, corn prices traded to all-time highs due to drought
conditions in the midwestern region of the U.S. resulting in reduced demand
levels. Consumers of corn, including ethanol producers, are competing for
reduced domestic supplies. These factors, in combination with reduced demand for
motor fuels in the U.S. resulting from higher gasoline prices and more
fuel-efficient vehicles, have adversely affected the margin environment in 2012.
Also, the Company experienced a decline in market capitalization as its stock
price reached a 52-week low in the third quarter of 2012. As a result of these
two adverse factors, we performed an interim review of goodwill for potential
impairment as of September 30, 2012 for our ethanol production reporting units.
As a result of this interim review, we determined that the estimated fair value
of each of these reporting units substantially exceeded each of their respective
carrying values and no goodwill impairment charge was deemed to be required. The
margin environment in 2013 will likely be affected by these factors as well. We
believe that U.S. ethanol production levels will continue to adjust to supply
and demand factors for ethanol and corn. Extended periods of depressed ethanol
margins or market capitalization could lead to potential impairment of certain
assets, including goodwill, in the future, which would adversely affect our
operating results and certain leverage ratios for lending purposes.
There may be periods of time that, due to the variability of commodity prices
and compressed margins, we reduce or cease ethanol production operations at
certain of our ethanol plants. In 2012, we reduced production volumes at several
of our ethanol plants in direct response to unfavorable operating margins,
resulting in an aggregate reduction of approximately 9% of our total capacity.
Reduced Availability of Capital. Some ethanol producers have faced financial
distress over the past few years, culminating with bankruptcy filings by several
companies. This, in combination with continued volatility in the capital markets
has resulted in reduced availability of capital for the ethanol industry
generally. In this market environment, we may experience limited access to
incremental financing.
Legislation. Federal and state governments have enacted numerous policies,
incentives and subsidies to encourage the usage of domestically-produced
alternative fuel solutions. Passed in 2007 as part of the Energy Independence
and Security Act, RFS II has been, and we expect will continue to be, a driving
factor in the growth of ethanol usage. The RFS Flexibility Act was introduced on
October 5, 2011 in the U.S. House of Representatives to reduce or eliminate the
volumes of renewable fuel use required by RFS II based upon corn stocks-to-use
ratios. The Domestic Alternative Fuels Act of 2012 was introduced on January 18,
2012 in the U.S. House of Representatives to modify the RFS II to include
ethanol and other fuels produced from fossil fuels like coal and natural gas.
Due to drought conditions, the possibility of further legislation aimed at
reducing or eliminating the renewable fuel use required by RFS II may also be
heightened.
Under the provisions of the Energy Independence and Security Act, the EPA has
the authority to waive the mandated RFS II requirements in whole or in part. To
grant the waiver, the EPA administrator must determine, in consultation with the
Secretaries of Agriculture and Energy, that one of two conditions has been met:
(1) there is inadequate domestic renewable fuel supply or (2) implementation of
the requirement would severely harm the economy or environment of a state,
region or the United States. In the third quarter of 2012, several waiver
requests were filed with the EPA based on drought conditions, which were
subsequently denied by the EPA.
To further drive the increased adoption of ethanol, Growth Energy, an ethanol
industry trade association, and a number of ethanol producers requested a waiver
from the EPA to increase the allowable amount of ethanol blended into gasoline
from the current 10% level, or E10, to a 15% level, or E15. Through a series of
decisions beginning in October 2010, the EPA has granted a waiver for the use of
E15 for use in model year 2001 and newer passenger vehicles, including cars,
SUVs,
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and light pickup trucks. In June 2012, the EPA gave final approval for the sale
and use of E15 ethanol blends. The nation's first retail E15 ethanol blends were
sold in July 2012. According to the EPA, as of December 31, 2012, 79 fuel
manufacturers were registered to sell E15. Approximately 72% of the passenger
vehicles in service are eligible to use E15.
Industry Fundamentals. The ethanol industry is supported by a number of market
fundamentals that drive its long-term outlook and extend beyond the short-term
margin environment. Following the EPA's approval, the industry is working to
broadly introduce E15 into the retail fuel market. The RFS II mandate increased
to 13.8 billion gallons for 2013, 600 million gallons over the mandated volume
in 2012, and continues to increase each year through 2015; however, the EPA has
the authority to waive the mandate in whole or in part. The domestic gasoline
market continues to evolve as refiners are producing more CBOB, a sub-grade (84
octane) gasoline, which requires ethanol or other octane sources to meet the
minimum octane rating requirements for the U.S. gasoline market. The demand for
ethanol is also affected by the overall demand for transportation fuel, which
peaked in 2007 and has been declining steadily since then. Demand for
transportation fuel is affected by the number of miles traveled by consumers and
the fuel economy of vehicles. Market acceptance of E15 may partially offset the
effects of this decrease. Consumer acceptance of E15 and E85 fuels is needed
before ethanol can achieve any significant growth in market share. In addition,
ethanol export markets, although affected by competition from other ethanol
exporters, mainly from Brazil, are expected to remain active in 2013. Overall,
the industry is operating at the mandated levels and ethanol prices have
continued to remain at a large discount to gasoline, providing blenders and
refiners with a strong economic incentive to blend.
Critical Accounting Policies and Estimates
This disclosure is based upon our consolidated financial statements, which have
been prepared in accordance with accounting principles generally accepted in the
United States. The preparation of these financial statements requires that we
make estimates and assumptions that affect the reported amounts of assets,
liabilities, revenues and expenses, and related disclosure of contingent assets
and liabilities. We base our estimates on historical experience and other
assumptions that we believe are proper and reasonable under the circumstances.
We continually evaluate the appropriateness of estimates and assumptions used in
the preparation of our consolidated financial statements. Actual results could
differ materially from those estimates. Key accounting policies, including but
not limited to those relating to revenue recognition, depreciation of property
and equipment, impairment of long-lived assets and goodwill, derivative
financial instruments, and accounting for income taxes, are impacted
significantly by judgments, assumptions and estimates used in the preparation of
the consolidated financial statements.
Revenue Recognition
We recognize revenue when all of the following criteria are satisfied:
persuasive evidence of an arrangement exists; risk of loss and title transfer to
the customer; the price is fixed and determinable; and collectability is
reasonably assured. For sales of ethanol, corn oil and distillers grains, we
recognize revenue when title to the product and risk of loss transfer to an
external customer.
We routinely enter into fixed-price, physical-delivery ethanol sales agreements.
In certain instances, we intend to settle the transaction by open market
purchases of ethanol rather than by delivery from our own production. These
transactions are reported net as a component of revenues.
Revenue from sales of agricultural commodities is recognized when title to the
product and risk of loss transfer to the customer, which is dependent on the
agreed upon sales terms with the customer. These sales terms provide for passage
of title either at the time shipment is made or at the time the commodity has
been delivered to its destination and final weights, grades and settlement
prices have been agreed upon with the customer. Shipping and handling costs are
recorded on a gross basis in the statements of operations with amounts billed
included in revenues and also as a component of cost of goods sold. Revenue from
grain storage is recognized as services are rendered. Revenue related to grain
merchandising is recorded on a gross basis.
Revenue related to our marketing operations for third parties is recorded on a
gross basis in the consolidated financial statements, as we take title to the
product and assume risk of loss. Unearned revenue is reflected on our
consolidated balance sheet for goods in transit for which we have received
payment and title has not been transferred to the external customer. Revenue
from ethanol transload and splash blending services is recognized as these
services are rendered.
Intercompany revenues are eliminated on a consolidated basis for reporting
purposes.
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Property and Equipment
Property and equipment are stated at cost less accumulated depreciation.
Depreciation on our ethanol production facilities, grain storage facilities,
railroad track, computer equipment and software, office furniture and equipment,
vehicles, and other fixed assets has been provided on the straight-line method
over the estimated useful lives of the assets, which currently range from 3 to
40 years.
Land improvements are capitalized and depreciated. Expenditures for property
betterments and renewals are capitalized. Costs of repairs and maintenance are
charged to expense as incurred.
We periodically evaluate whether events and circumstances have occurred that may
warrant revision of the estimated useful life of fixed assets, which is
accounted for prospectively.
Impairment of Long-Lived Assets and Goodwill
Our long-lived assets consist of property and equipment. We review long-lived
assets for impairment whenever events or changes in circumstances indicate that
the carrying amount of a long-lived asset may not be recoverable. We measure
recoverability of assets to be held and used by comparing the carrying amount of
an asset to the estimated undiscounted future cash flows expected to be
generated by the asset. If the carrying amount of an asset exceeds its estimated
future cash flows, we record an impairment charge in the amount by which the
carrying amount of the asset exceeds the fair value of the asset. No impairment
charges have been recorded during the periods presented.
Our goodwill consists of amounts relating to our acquisitions of Green Plains
Ord, Green Plains Central City, Green Plains Holdings II, Green Plains Otter
Tail and BlendStar. We review goodwill at an individual plant or subsidiary
level for impairment at least annually, as of October 1, or more frequently
whenever events or changes in circumstances indicate that impairment may have
occurred. We assess the qualitative factors of goodwill to determine whether it
is more likely than not that the fair value of a reporting unit is less than its
carrying amount as a basis for determining whether it is necessary to perform a
two-step goodwill impairment test. Under the first step, we compare the
estimated fair value of the reporting unit with its carrying value (including
goodwill). If the estimated fair value of the reporting unit is less than its
carrying value, we complete a second step to determine the amount of the
goodwill impairment that we should record. In the second step, we determine an
implied fair value of the reporting unit's goodwill by allocating the reporting
unit's fair value to all of its assets and liabilities other than goodwill. We
compare the resulting implied fair value of the goodwill to the carrying amount
and record an impairment charge for the difference.
The reviews of long-lived assets and goodwill require making estimates regarding
amount and timing of projected cash flows to be generated by an asset or asset
group over an extended period of time. Management judgment regarding the
existence of circumstances that indicate impairment is based on numerous
potential factors including, but not limited to, a decline in our future
projected cash flows, a decision to suspend operations at a plant for an
extended period of time, a sustained decline in our market capitalization, a
sustained decline in market prices for similar assets or businesses, or a
significant adverse change in legal or regulatory factors or the business
climate. Significant management judgment is required in determining the fair
value of our long-lived assets and goodwill to measure impairment, including
projections of future cash flows. Fair value is determined through various
valuation techniques including discounted cash flow models, market values and
third-party independent appraisals, as considered necessary. Changes in
estimates of fair value could result in a write-down of the asset in a future
period. Given the current economic and regulatory environment and uncertainties
regarding the impact on our business, there are no assurances that our estimates
and assumptions will prove to be an accurate prediction of the future.
Derivative Financial Instruments
We use various financial instruments, including derivatives, to minimize the
effects of the volatility of commodity price changes primarily related to corn,
natural gas and ethanol. We monitor and manage this exposure as part of our
overall risk management policy. As such, we seek to reduce the potentially
adverse effects that the volatility of these markets may have on our operating
results. We may take hedging positions in these commodities as one way to
mitigate risk. We have put in place commodity price risk management strategies
that seek to reduce significant, unanticipated earnings fluctuations that may
arise from volatility in commodity prices, principally through the use of
derivative instruments. While we attempt to link our hedging activities to our
purchase and sales activities, there are situations where these hedging
activities can themselves result in losses.
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By using derivatives to hedge exposures to changes in commodity prices, we have
exposures on these derivatives to credit and market risk. We are exposed to
credit risk that the counterparty might fail to fulfill its performance
obligations under the terms of the derivative contract. We minimize our credit
risk by entering into transactions with high quality counterparties, limiting
the amount of financial exposure we have with each counterparty and monitoring
the financial condition of our counterparties. Market risk is the risk that the
value of the financial instrument might be adversely affected by a change in
commodity prices or interest rates. We manage market risk by incorporating
monitoring parameters within our risk management strategy that limit the types
of derivative instruments and derivative strategies we use, and the degree of
market risk that may be undertaken by the use of derivative instruments.
We evaluate our contracts to determine whether the contracts are derivatives as
certain derivative contracts that involve physical delivery may qualify for the
normal purchases or normal sales exemption as they will be expected to be used
or sold over a reasonable period in the normal course of business. Any
derivative contracts that do not meet the normal purchase or sales criteria are
recorded at fair value with the unrealized gains and losses from the change in
fair value recorded in operating income unless the contracts qualify for hedge
accounting treatment.
Certain qualifying derivatives within our ethanol production segment are
designed as cash flow hedges. Prior to entering into cash flow hedges, we
evaluate the derivative instrument to ascertain its effectiveness. For cash flow
hedges, any ineffectiveness is recognized in current period results, while other
unrealized gains and losses are reflected in accumulated other comprehensive
income until gains and losses from the underlying hedged transaction are
realized. In the event that it becomes probable that a forecasted transaction
will not occur, we would discontinue cash flow hedge treatment, which would
affect earnings. These derivative financial instruments are recognized in other
current assets or liabilities at fair value.
We use exchange-traded futures and options contracts to minimize the effects of
changes in the prices of agricultural commodities on our grain inventories and
forward purchase and sales contracts within our agribusiness segment.
Exchange-traded futures and options contracts are valued at unadjusted prices in
an active market. Grain inventories held for sale, forward purchase contracts
and forward sale contracts of this segment are valued at market prices, where
available, or other market quotes adjusted for differences, primarily
transportation, between the exchange-traded market and the local markets on
which the terms of the contracts are based. Changes in the fair value of grain
inventories held for sale, forward purchase and sale contracts, and
exchange-traded futures and options contracts, are recognized in earnings as a
component of cost of goods sold. We are exposed to loss in the event of
non-performance by the counter-party to forward purchase and forward sales
contracts.
Accounting for Income Taxes
Income taxes are accounted for under the asset and liability method in
accordance with GAAP. Deferred tax assets and liabilities are recognized for the
future tax consequences attributable to differences between the financial
statement carrying amount of existing assets and liabilities and their
respective tax basis and for net operating loss and tax credit carry-forwards.
Deferred tax assets and liabilities are measured using enacted tax rates
expected to apply to taxable income in years in which those temporary
differences are expected to be recovered or settled. The effect of a change in
tax rates on deferred tax assets and liabilities is recognized in operations in
the period that includes the enactment date. The realization of deferred tax
assets is dependent upon the generation of future taxable income during the
periods in which temporary differences become deductible. Management considers
scheduled reversal of deferred tax liabilities, projected future taxable income
and tax planning strategies in making this assessment. Management's evaluation
of the need for, or reversal of, a valuation allowance must consider positive
and negative evidence, and the weight given to the potential effects of such
positive and negative evidence is based on the extent to which it can be
objectively verified.
Related to accounting for uncertainty in income taxes, we follow a process by
which the likelihood of a tax position is gauged based upon the technical merits
of the position, perform a subsequent measurement related to the maximum benefit
and the degree of likelihood, and determine the amount of benefit to be
recognized in the financial statements, if any.
Recently Issued Accounting Pronouncements
Effective January 1, 2012, we adopted the third phase of amended guidance in ASC
Topic 820, Fair Value Measurements and Disclosures. The amended guidance
clarifies the application of existing fair value measurement requirements and
requires additional disclosure for Level 3 measurements regarding the
sensitivity of fair value to changes in unobservable inputs and any
interrelationships between those inputs. We currently are not impacted by the
additional disclosure requirements as we do not have any recurring Level 3
measurements.
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Effective January 1, 2012, we adopted the amended guidance in ASC Topic 220,
Comprehensive Income. The amended guidance is aimed at increasing the prominence
of other comprehensive income in the financial statements by eliminating the
option to present other comprehensive income in the statement of stockholders'
equity. We elected to present net income and other comprehensive income in two
separate but consecutive statements. The updated presentation, which has been
implemented retroactively for all comparable periods presented, did not impact
our financial position or results of operations.
Effective January 1, 2012, we adopted the amended guidance in ASC Topic 350,
Intangibles - Goodwill and Other. The amended guidance permits an entity to
first assess qualitative factors to determine whether it is more likely than not
that the fair value of a reporting unit is less than its carrying amount as a
basis for determining whether it is necessary to perform the two-step goodwill
impairment test. The amended guidance did not impact our financial position or
results of operations.
Effective January 1, 2013, we will adopt the amended guidance in ASC Topic 210,
Balance Sheet. The amended guidance addresses disclosure of offsetting financial
assets and liabilities. It requires entities to add disclosures showing both
gross and net information about instruments and transactions eligible for offset
in the balance sheet and instruments and transactions subject to an agreement
similar to a master netting arrangement. The updated disclosures will be
implemented retrospectively and will not impact our financial position or
results of operations.
Off-Balance Sheet Arrangements
We do not have any off-balance sheet arrangements that have or are reasonably
likely to have a current or future material effect on our consolidated financial
condition, results of operations or liquidity.
Components of Revenues and Expenses
Revenues. In our ethanol production segment, our revenues are derived
primarily from the sale of ethanol and distillers grains, which is a co-product
of the ethanol production process. In our corn oil production segment, our
revenues are derived from the sale of corn oil, which is extracted from the
whole stillage process immediately prior to the production of distillers grains.
In our agribusiness segment, the sale of grain is our primary sources of
revenue. In our marketing and distribution segment, the sale of ethanol,
distillers grains and corn oil that we market for our nine ethanol plants, the
sale of ethanol we market for third-party ethanol plants and the sale of other
commodities purchased in the open market represent our primary sources of
revenue. Revenues also include net gains or losses from derivatives.
Cost of Goods Sold. Cost of goods sold in our ethanol production and corn oil
production segments includes costs for direct labor, materials and certain plant
overhead costs. Direct labor includes all compensation and related benefits of
non-management personnel involved in the operation of our ethanol plants. Plant
overhead costs primarily consist of plant utilities, plant depreciation and
outbound freight charges. Our cost of goods sold in these segments is mainly
affected by the cost of corn, natural gas, purchased distillers grains and
transportation. In the ethanol production segment, corn is our most significant
raw material cost. We purchase natural gas to power steam generation in our
ethanol production process and to dry our distillers grains. Natural gas
represents our second largest cost in this business segment. Cost of goods sold
also includes net gains or losses from derivatives.
Grain acquisition costs represent the primary components of cost of goods sold
in our agribusiness segment. Grain inventories, forward purchase contracts and
forward sale contracts are valued at market prices, where available, or other
market quotes adjusted for differences, primarily transportation, between the
exchange-traded market and the local markets on which the terms of the contracts
are based. Changes in the market value of grain inventories, forward purchase
and sale contracts, and exchange-traded futures and options contracts are
recognized in earnings as a component of cost of goods sold.
In our marketing and distribution segment, purchases of ethanol, distillers
grains and corn oil represent the largest components of cost of goods
sold. Transportation expense represents an additional major component of our
cost of goods sold in this segment. Transportation expense includes rail car
leases, freight and shipping of our ethanol and co-products, as well as costs
incurred in storing ethanol at destination terminals.
Selling, General and Administrative Expenses. Selling, general and
administrative expenses are recognized at the operating segment level, as well
as at the corporate level. These expenses consist of employee salaries,
incentives and benefits; office expenses; board fees; and professional fees for
accounting, legal, consulting, and investor relations activities. Personnel
costs, which include employee salaries, incentives and benefits, are the largest
single category of expenditures in selling, general and administrative expenses.
We refer to selling, general and administrative expenses that are not allocable
to a segment as corporate activities.
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--------------------------------------------------------------------------------Other Income (Expense). Other income (expense) includes interest earned,
interest expense and other non-operating items.
Results of Operations -
Comparability
The following summarizes various events that affect the comparability of our
operating results for the past three years:
· April 2010Green Plains Grain Company TN assets were acquired
· October 2010 Green Plains acquired the Lakota and Riga ethanol plants
· October 2010Green Plains Commodities LLC began corn oil extraction
· March 2011Green Plains Otter Tail was acquired
· June 2011Green Plains Grain Company acquired Hopkins, Missouri grain elevator
· July 2011Green Plains acquired remaining 49% noncontrolling interests in
BlendStar
· January 2012Green Plains Grain Company acquired St. Edward, Nebraska grain
elevator
· December 2012Green Plains Grain Company sold 12 grain elevators located in
northwestern Iowa and
western Tennessee and all of its agronomy and retail petroleum operations
The year ended December 31, 2011 includes a full year of operations at our
Tennessee agribusiness operations and our Lakota and Riga ethanol plants,
approximately nine months of operations at our Otter Tail ethanol plant, and the
deployment of corn oil extraction technology at all remaining ethanol plants.
The year ended December 31, 2012 includes a full year of operations at our grain
elevators in Hopkins, Missouri and St. Edwards, Nebraska as well as a full year
of operations with BlendStar as a wholly-owned subsidiary. Also, the year ended
December 31, 2012 only included eleven months of operations at our Tennessee and
Iowa agribusiness operations that were divested in December 2012.
Segment Results
Our operations fall within the following four segments: (1) production of
ethanol and related distillers grains, collectively referred to as ethanol
production, (2) corn oil production, (3) grain handling and storage,
collectively referred to as agribusiness, and (4) marketing and distribution of
Company-produced and third-party ethanol, distillers grains and corn oil,
collectively referred to as marketing and distribution. Selling, general and
administrative expenses, primarily consisting of compensation of corporate
employees, professional fees and overhead costs not directly related to a
specific operating segment, are reflected in the table below as corporate
activities. When the Company's management evaluates segment performance, they
review the information provided below, as well as segment earnings before
interest, income taxes, noncontrolling interest, depreciation and amortization.
During the normal course of business, our operating segments enter into
transactions with one another. For example, our ethanol production and corn oil
production segments sell ethanol, distillers grains and corn oil to our
marketing and distribution segment and our agribusiness segment sells grain to
our ethanol production segment. These intersegment activities are recorded by
each segment at prices approximating market and treated as if they are
third-party transactions. Consequently, these transactions impact segment
performance. However, intersegment revenues and corresponding costs are
eliminated in consolidation, and do not impact our consolidated results.
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--------------------------------------------------------------------------------The table below reflects selected operating segment financial information for
the periods indicated (in thousands):
Year Ended December 31,
2012 2011 2010
Revenues:
Ethanol production:
Revenues from external customers $ 200,443 $ 128,780 $ 63,001
Intersegment revenues 1,708,800 2,005,141 1,052,424
Total segment revenues 1,909,243 2,133,921 1,115,425
Corn oil production:
Revenues from external customers 529 1,466 995
Intersegment revenues 57,315 43,391 707
Total segment revenues 57,844 44,857 1,702
Agribusiness:
Revenues from external customers 408,622 358,968 248,619
Intersegment revenues 176,062 195,172 122,133
Total segment revenues 584,684 554,140 370,752
Marketing and distribution:
Revenues from external customers 2,867,276 3,064,498 1,821,307
Intersegment revenues 355 467 293
Total segment revenues 2,867,631 3,064,965 1,821,600Revenues including intersegment activity 5,419,402 5,797,883
3,309,479
Intersegment eliminations (1,942,532) (2,244,171) (1,175,557)
Revenues as reported $ 3,476,870 $ 3,553,712 $ 2,133,922
Gross profit (loss):
Ethanol production $ (4,895) $ 87,010 $ 105,079
Corn oil production 32,388 27,067 878
Agribusiness 35,973 34,749 25,199
Marketing and distribution 32,362 23,112 21,192
Intersegment eliminations 943 294 178
$ 96,771 $ 172,232 $ 152,526
Operating income (loss):
Ethanol production $ (20,393) $ 73,242 $ 93,410
Corn oil production 32,140 26,999 878
Agribusiness 60,030 11,721 5,614
Marketing and distribution 17,290 9,475 9,673
Intersegment eliminations 977 334 188
Corporate activities (25,159) (22,758) (17,712)
$ 64,885 $ 99,013 $ 92,051
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The table below shows total assets for our operating segments as of the periods
indicated (in thousands):
Year Ended December 31,
2012 2011
Total assets:
Ethanol production $ 831,939 $ 879,500
Corn oil production 27,751 24,601
Agribusiness 179,930 233,201
Marketing and distribution 184,541 181,466
Corporate assets 150,797 121,429
Intersegment eliminations (25,224) (19,369)
$ 1,349,734 $ 1,420,828
Year ended December 31, 2012 Compared to the Year ended December 31, 2011
Consolidated Results
Revenues decreased by $76.8 million in 2012 compared to 2011. Revenue was
affected by lower average prices of ethanol and lower volumes of distillers
grains sold partially offset by an increase in revenues from grain merchandising
and corn oil production. Revenues from grain merchandising increased primarily
due to higher grain prices in 2012 offset partially by lower volumes purchased
and sold. Revenues from corn oil production increased due to an increase in
volume sold. Gross profit decreased by $75.5 million compared to 2011 primarily
as a result of unfavorable ethanol production margins. Operating income
decreased by $34.1 million compared to 2011 as a result of the factors discussed
above and a $5.8 million increase in selling, general and administrative
expenses, partially offset by a $47.1 million gain on the sale of twelve grain
elevators in December 2012. The increase in selling, general and administrative
expenses is primarily due to the expanded scope of our operations including our
acquisition of the Otter Tail ethanol plant in March 2011. Interest expense
increased by $0.9 million due to debt issued to finance the Otter Tail
acquisition.
Income tax expense for the year ended December 31, 2012 decreased compared to
2011 due to a decrease in income before taxes. The effective tax rate increased
in 2012 as a result of adjustments in state tax rates and tax credits primarily
as a result of the sale of certain agribusiness assets. In addition, income tax
expense for the year ended December 31, 2012 was unfavorably impacted by the
increase in valuation allowances against certain deferred tax assets due to the
uncertainty of realization.
The following discussion of segment results provides greater detail on
period-to-period results.
Ethanol Production Segment
The table below presents key operating data within our ethanol production
segment for the periods indicated:
Year Ended December 31,
2012 2011
Ethanol sold
(thousands of gallons) 677,082 721,535
Ethanol produced
(thousands of gallons) 676,834 721,348
Distillers grains sold
(thousands of equivalent dried tons) 1,882 2,047
Corn consumed
(thousands of bushels) 238,740 255,437
Revenues in the ethanol production segment decreased by $224.7 million in 2012
compared to 2011. The decrease in revenue was due to lower average prices for
ethanol and the decision, in direct response to unfavorable operating margins,
to temporarily reduce production at our ethanol plants. The ethanol production
segment produced 676.8 million gallons of ethanol, which represents
approximately 91 percent of production capacity, during 2012. Revenues in 2012
included
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production from our Otter Tail ethanol plant, which was acquired in March 2011.
The Otter Tail plant contributed an additional $1.1 million in revenues in 2012
compared to 2011.
Cost of goods sold in the ethanol production segment decreased by $132.8
million in 2012 compared to 2011. Consumption of corn decreased by 16.7 million
bushels and the average cost per bushel increased by 5.2% during 2012 compared
to 2011. Average ethanol yield increased to 2.84 gallons per bushel in 2012
compared to 2.82 gallons per bushel in 2011 due primarily to process
improvements implemented and slowed production rates at some of our plants. Cost
of goods sold also included a charge related to the settlement of a legal claim
in 2012. As a result of the factors identified above, gross profit and operating
income in the ethanol production segment decreased by $91.9 million and $93.6
million, respectively, in 2012 compared to 2011, resulting in an operating loss
of $20.4 million for the segment.
Corn Oil Production Segment
Revenues in the corn oil production segment increased by $13.0 million in 2012
compared to 2011. During 2012, we sold 145.8 million pounds of corn oil compared
to 96.3 million pounds 2011. The increase in volume was offset by a 15% decrease
in average price in 2012 compared to 2011. Average corn oil yield increased to
0.61 pounds per bushel in 2012 compared to 0.50 pounds per bushel in 2011 due
primarily to process improvements implemented at our plants. We began extracting
corn oil in the fourth quarter of 2010 and had deployed corn oil extraction
technology at four of our ethanol plants by December 31, 2010. In 2011, we began
extracting corn oil at our other five ethanol plants with the last
implementation, which was at the Otter Tail plant completed during the third
quarter of 2011.
Gross profit and operating income in the corn oil production segment increased
by $5.3 million and $5.1 million, respectively, in 2012 compared to 2011. The
increases are primarily attributable to the increase in production volumes
discussed above.
Agribusiness Segment
The table below presents key operating data within our agribusiness segment for
the periods indicated:
Year Ended December 31,
2012 2011
Grain sold
(thousands of bushels) 60,826 69,336
Fertilizer sold
(tons) 55,514 64,749
Our agribusiness segment had increases of $30.5 million in revenues, $1.2
million in gross profit, and $48.3 million in operating income in 2012 compared
to 2011. Revenues and gross profit increased primarily due to higher grain
prices as a result of the 2012 drought offset partially by lower volumes
purchased and sold. Operating income was also affected by the gain on sale of
the grain elevators of $47.1 million. The agribusiness segment included eleven
months of operations in 2012 from the twelve grain elevators sold in December
2012 compared to twelve months of operations from these assets in 2011.
Marketing and Distribution Segment
Revenues in our marketing and distribution segment decreased by $197.3 million
in 2012 compared to 2011. The decrease in revenue was primarily due to lower
average prices of ethanol and corn oil sold and lower volumes of distillers
grains sold. Ethanol and distillers grains revenues decreased by $231.8 million
and $13.7 million, respectively, partially offset by increases in corn oil and
crude oil revenues of $15.1 million and $41.3 million, respectively. We sold
1,066 million gallons of ethanol within the marketing and distribution segment
during 2012 compared to 1,064 million gallons in 2011. In 2012, the marketing
and distribution segment also entered into purchases and sales of crude oil and
redeployed a portion of its railcar fleet for the transportation or crude oil by
third parties.
Gross profit and operating income for the marketing and distribution segment
increased by $9.3 million and $7.8 million, respectively, in 2012 compared to
2011. The increases in gross profit and operating income were due primarily to
profits realized from ethanol, distillers grains and crude oil marketing and
distribution.
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Intersegment Eliminations
Intersegment eliminations of revenues decreased by $301.6 million in 2012
compared to 2011 due to decreases of $295.1 million and $1.3 million in ethanol
and distillers grains, respectively, and an increase of $13.9 million in corn
oil sold from our ethanol production and corn oil segments to our marketing and
distribution segment. In addition, corn sales from our agribusiness segment
decreased $19.0 million between the periods.
Corporate Activities
Operating income was impacted by an increase in operating expenses for corporate
activities of $2.4 million in 2012 compared to 2011, primarily due to an
increase in general and administrative expenses and personnel costs related to
expanded operations.
Year ended December 31, 2011 Compared to the Year ended December 31, 2010
Consolidated Results
Revenues increased by $1.4 billion in 2011 compared to 2010 as a result of
acquired operations and changes in commodity prices. We acquired agribusiness
operations located in western Tennessee in April 2010, our Lakota and Riga
ethanol plants in October 2010, and our Otter Tail ethanol plant in March 2011.
Revenue from existing operations was also impacted by increases in commodity
prices, production efficiencies at our ethanol plants and the increase in the
volume of corn oil extracted in 2011 compared to 2010. Gross profit increased by
$19.7 million compared to 2010. Gross profit increases in the corn oil
production, agribusiness and market and distribution segments were partially
offset by a decrease in gross profit in the ethanol production segment.
Operating income increased by $7.0 million compared to 2010. In addition to the
factors identified above, selling, general and administrative expenses increased
by $12.7 million compared to 2010 due to the expanded scope of our operations.
Income before taxes was also affected by an increase in interest expense of
$10.5 million due to debt issued to finance the acquisitions and $90.0 million
of convertible notes issued in November 2010. Income tax expense in 2011
increased compared to 2010 due to an increase in income before taxes and
additional state filing requirements resulting from acquired operations. In
addition, income tax expense for 2010 was favorably impacted by the release of a
portion of valuation allowances against certain deferred tax assets, established
in prior years due to the uncertainty of realization.
The following discussion of segment results provides greater detail on
period-to-period results.
Ethanol Production Segment
The table below presents key operating data within our ethanol production
segment for the periods indicated:
Year Ended December 31,
2011 2010
Ethanol sold
(thousands of gallons) 721,535 544,388
Ethanol produced
(thousands of gallons) 721,348 545,252
Distillers grains sold
(thousands of equivalent dried tons) 2,047 1,566
Corn consumed
(thousands of bushels) 255,437 194,327
Revenues for the ethanol production segment increased by $1.0 billion in 2011
compared to 2010. Revenues in 2011 included production of an additional 170
million gallons from our Lakota and Riga ethanol plants which were acquired in
October 2010, as well as production from our Otter Tail ethanol plant, which was
acquired in late March 2011. The Lakota, Riga and Otter Tail plants contributed
an additional $516.0 million in combined revenues in 2011. The remaining
increase in revenues was due to increased volume from production efficiencies at
our other ethanol plants and increases in ethanol and distillers grains prices.
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Cost of goods sold in the ethanol production segment increased by $1.0 billion
in 2011 compared to 2010. The increase was due primarily to the consumption of
61.1 million additional bushels of corn and a 56.9% increase in the average cost
per bushel during 2011 compared to 2010. The volume increase was due to a full
year of production at our Lakota and Riga plants and three quarters of
production at our newly-acquired Otter Tail plant. Gross profit and operating
income for the ethanol production segment decreased by $18.1 million and $20.2
million, respectively, in 2011 compared to 2010 primarily due to a greater
increase in the average cost per bushel of corn than the average price per
gallon of ethanol, which increased by 43.1%. In addition, depreciation and
amortization expense for the ethanol production segment increased to $43.2
million during 2011 compared to $32.6 million in 2010 due to the acquisitions of
the plants noted above in the fourth quarter of 2010 and first quarter of 2011.
Corn Oil Production Segment
We initiated corn oil production in the fourth quarter of 2010 with the
acquisition of our Lakota and Riga ethanol plants and installation and
deployment of corn oil extraction technology at our Obion and Ord ethanol
plants. In 2011, we deployed corn oil extraction technology at our other ethanol
plants. We had the capacity to produce approximately 130.0 million pounds of
corn oil annually. During 2011, we sold 96.3 million pounds of corn oil compared
to 5.0 million pounds in 2010.
Agribusiness Segment
The table below presents key operating data within our agribusiness segment for
the periods indicated:
Year Ended December 31,
2011 2010
Grain sold
(thousands of bushels) 69,336 56,215
Fertilizer sold
(tons) 64,749 60,653
Our agribusiness segment had an increase of $183.4 million in revenues, an
increase of $9.6 million in gross profit, and an increase in operating income of
$6.1 million in 2011 compared to 2010. Revenue, gross profit and operating
income increased primarily due to an increase in fertilizer volumes from our
agribusiness operations in Iowa, the sale of an additional 12.4 million bushels
of grain from our western Tennessee agribusiness operations acquired in April
2010 and increases in average grain prices. The Tennessee agribusiness
operations contributed $289.0 million in revenue in 2011 compared with $141.6
million in 2010. The agribusiness segment's quarterly performance fluctuates on
a seasonal basis with generally stronger results expected in the second and
fourth quarters each year.
Marketing and Distribution Segment
Marketing and distribution revenues increased by $1.2 billion in 2011 compared
to 2010. The increase in revenues was primarily due to an increase in ethanol
revenues of $1.1 billion and an increase in distillers grains revenues of $124.0
million. The remainder of the increase in revenue is attributable to sales of
corn oil, which we began producing in October 2010. During 2011, we sold 96.3
million pounds of corn oil. We sold 1,064 million gallons of ethanol within the
marketing and distribution segment during 2011 compared to 917 million gallons
sold in 2010 and experienced an increase in revenue per gallon of ethanol sold
due to higher prices. The increase in ethanol volumes is due to the expanded
production of our own plants as a result of efficiency improvements and
additional capacity from recently acquired operations. Marketing and
distribution volumes from third-party ethanol producers decreased when comparing
2011 to 2010 due to the termination of a third-party marketing contract with
expected production of 110 mmgy in May 2011.
Gross profit for the marketing and distribution segment increased by $1.9
million and operating income decreased by $0.2 million in 2011 compared to 2010.
The increase in gross profit was due primarily to increased ethanol and
distillers grains volumes sold. Operating income was affected by an increase in
selling, general and administrative expenses compared to 2010 due to an increase
in personnel costs as a result of our growth and expanded operations.
Intersegment Eliminations
Intersegment eliminations of revenues increased by $1.1 billion in 2011 compared
to 2010 due to an increase of $845.2 million, $107.6 million and $42.7 million
in ethanol, distillers grains and corn oil, respectively, sold from our ethanol
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production and corn oil segments to our marketing and distribution segment. In
addition, corn sales from our agribusiness segment to our ethanol production
segment increased $72.8 million between the periods.
Corporate Activities
Operating income was impacted by an increase in operating expenses for corporate
activities of $5.0 million in 2011 compared to 2010 primarily due to an increase
in general and administrative expenses and personnel costs related to expanded
operations.
Liquidity and Capital Resources
On December 31, 2012, we had $254.3 million in cash and equivalents, excluding
restricted cash, comprised of $100.1 million held at the parent entity and the
remainder at our subsidiaries. We had an additional $121.4 million available
under our revolving credit agreements at our subsidiaries, some of which was
subject to borrowing base restrictions or other specified lending conditions at
December 31, 2012. Funds held at our subsidiaries are generally required for
their ongoing operational needs and distributions from our subsidiaries are
restricted per the loan agreements. At December 31, 2012, there were
approximately $481.4 million of net assets at our subsidiaries that were not
available to be transferred to the parent company in the form of dividends,
loans or advances due to restrictions contained in the credit facilities of
these subsidiaries.
We incurred capital expenditures of $26.8 million in the year ended December 31,
2012 for various projects, including the construction of a new BlendStar unit
train terminal in Birmingham, Alabama which was completed and operational in the
fourth quarter of 2012. Capital spending for 2013 is expected to be
approximately $20 million, primarily for grain storage expansion. The remainder
of our capital spending relates to other recurring capital expenditures in the
ordinary course of business. We believe available borrowings under our credit
facilities and cash provided by operating activities will be sufficient to
support our working capital, capital expenditures and debt service requirements
for the foreseeable future.
On March 9, 2012, we repurchased 3.7 million shares of common stock from a
subsidiary of NTR plc, which was previously a principal shareholder. In
conjunction with the repurchase, the Company signed a one-year promissory note
bearing 5% interest per annum in the amount of $27.2 million. We do not have a
share repurchase program and do not intend to retire the repurchased shares.
At December 31, 2012, we had $171.3 million in short-term notes payable and
other borrowings and $129.4 million in current maturities of long-term debt.
Short-term notes payable and other borrowings include working capital revolvers
of $144.1 million at December 31, 2012. Current maturities of long-term debt
includes $81.0 million of 2013 maturities we expect to extend or refinance prior
to their respective maturity dates for credit facilities at Green Plains
Bluffton, Green Plains Central City, Green Plains Ord and Green Plains Otter
Tail. In addition we expect to renew our revolving credit facility for Green
Plains Grain prior to its maturity in October 2013.
Net cash used by operating activities was $10.7 million for the year ended
December 31, 2012 compared to net cash provided of $108.9 million in 2011. Cash
used by operating activities for 2012 was affected by lower ethanol production
margins and greater cash outflows for inventory purchases than 2011. Net cash
provided by investing activities was $81.4 million for the year ended December
31, 2012, due primarily to proceeds of $117.7 million from the sale of twelve
grain elevators in December partially offset by capital expenditures and the
increase of our ownership interest in BioProcess Algae. Net cash provided by
financing activities was $8.5 million for the year ended December 31, 2012 due
primarily to net cash receipts from short-term borrowings of $72.1 million, used
to finance grain contract settlements and inventory purchases, partially offset
by $47.1 million in net principal repayments on long-term debt and $10.4 million
in cash used to repurchase treasury stock. Green Plains Trade and Green Plains
Grain utilize revolving credit facilities to finance working capital
requirements. These facilities are frequently drawn upon and repaid resulting in
significant cash movements that are reflected on a gross basis within financing
activities as proceeds from and payments on short-term borrowings.
Our business is highly impacted by commodity prices, including prices for corn,
ethanol, distillers grains and natural gas. We attempt to reduce the market risk
associated with fluctuations in commodity prices through the use of derivative
financial instruments. Sudden changes in commodity prices may require cash
deposits with brokers, or margin calls. Depending on our open derivative
positions, we may require significant liquidity with little advanced notice to
meet margin calls. We continuously monitor our exposure to margin calls and
believe that we will continue to maintain adequate liquidity to cover such
margin calls from operating results and borrowings. Increases in grain prices
have led to more frequent and larger margin calls.
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We are in compliance with our debt covenants related to the period ended
December 31, 2012. Based upon our forecasts and the current margin environment,
we believe we will maintain compliance at each of our subsidiaries for the
upcoming twelve months, or if necessary have sufficient liquidity available on a
consolidated basis to resolve a subsidiary's noncompliance; however, no
obligation exists to provide such liquidity for a subsidiary's compliance. No
assurance can be provided that actual operating results will approximate our
forecasts or that we will inject the necessary capital into a subsidiary to
maintain compliance with its respective covenants. In the event actual results
differ significantly from our forecasts and a subsidiary is unable to comply
with its respective debt covenants, the subsidiary's lenders may determine that
an event of default has occurred. Upon the occurrence of an event of default,
and following notice, the lenders may terminate any commitment and declare the
entire unpaid balance due and payable.
We believe that we have sufficient working capital for our existing operations.
However, we can provide no assurance that we will be able to secure additional
funding for any of our operations. A sustained period of unprofitable operations
may strain our liquidity and make it difficult to maintain compliance with our
financing arrangements. While we may seek additional sources of working capital
in response, we can provide no assurance that we will be able to secure this
funding if necessary. We may sell additional equity or borrow additional amounts
to improve or preserve our liquidity; expand our existing businesses; build
additional or acquire existing businesses. We can provide no assurance that we
will be able to secure the funding necessary for these additional projects or
for additional working capital needs at reasonable terms, if at all.
Debt
For additional information related to our debt, see Note 10 - Debt included
herein as part of the Notes to Consolidated Financial Statements.
Ethanol Production Segment
Each of our ethanol production segment subsidiaries have credit facilities with
lender groups that provide for term and revolving term loans to finance
construction and operation of the production facilities.
The Green Plains Bluffton loan is comprised of a $70.0 million amortizing term
loan and a $20.0 million revolving term loan. At December 31, 2012, $41.0
million related to the term loan was outstanding, along with the entire
revolving term loan. The term loan requires monthly principal payments of
approximately $0.6 million. The loans mature on November 19, 2013 with expected
outstanding balances upon maturity of $34.6 million and $20.0 million on the
amortizing term loan and revolving term loan, respectively. We expect to extend
or refinance these facilities prior to maturity.
The Green Plains Central City loan is comprised of a $55.0 million amortizing
term loan and a $30.5 million revolving term loan as well as a revolving line of
credit of up to $11.0 million. At December 31, 2012, $38.6 million related to
the term loan was outstanding, along with $28.6 million on the revolving term
loan and $10.6 million on the revolving line of credit. The term loan requires
monthly principal payments of $0.5 million. The term loan and the revolving term
loan mature on July 1, 2016 with expected outstanding balances upon maturity of
$17.9 million and $28.6 million, respectively, and the revolving line of credit
matures on June 27, 2013. We expect to extend or refinance the revolving credit
facility prior to maturity.
The Green Plains Holdings II loan is comprised of a $26.4 million amortizing
term loan and a $51.1 million revolving term loan. At December 31, 2012, $21.9
million was outstanding on the amortizing term loan, along with $45.3 million on
the revolving term loan. The term loan requires quarterly principal payments of
$1.5 million. The revolving term loan requires semi-annual principal payments of
approximately $2.7 million. The maturity dates of the amortizing term loan and
revolving term loan are July 1, 2016 and October 1, 2018, respectively, with no
outstanding balance expected upon maturity on the amortizing term loan and an
expected outstanding balance upon maturity of $15.8 million on the revolving
term loan.
The Green Plains Obion loan is comprised of a $60.0 million amortizing term loan
and a revolving term loan of $37.4 million. At December 31, 2012, $13.5 million
related to the term loan was outstanding along with the entire revolving term
loan. The term loan requires quarterly principal payments of $2.4 million. The
term loan matures on August 20, 2014 and the revolving term loan matures on
September 1, 2018 with no expected outstanding balances upon maturity on the
term loan or the revolving term loan.
The Green Plains Ord loan is comprised of a $25.0 million amortizing term loan
and a $13.0 million revolving term loan as well as a revolving line of credit of
up to $5.0 million. At December 31, 2012, $17.7 million related to the term loan
was outstanding, $12.2 million on the revolving term loan, along with $4.7
million on the revolving line of credit. The term loan requires monthly
principal payments of approximately $0.2 million. The term loan and the
revolving term loan mature on
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July 1, 2016 with expected outstanding balances upon maturity of $8.2 million
and $12.2 million, respectively, and the revolving line of credit matures on
June 27, 2013. We expect to extend or refinance the revolving credit facility
prior to maturity.
The Green Plains Otter Tail loan is comprised of a $30.3 million amortizing term
loan and a $4.7 million revolver. At December 31, 2012, $22.8 million related to
the term loan and the entire revolver were outstanding. The term loan requires
monthly principal payments of approximately $0.4 million. The term loan matures
on September 1, 2018 with an expected outstanding balance of $4.8 million and
the revolver matures on March 19, 2013. We expect to extend or refinance the
revolver prior to maturity.
The Green Plains Shenandoah loan is comprised of a $17.0 million revolving term
loan. At December 31, 2012, the entire $17.0 million on the revolving term loan
was outstanding. The revolving term loan matures on March 1, 2018 with an
expected outstanding balance upon maturity of $7.0 million.
The Green Plains Superior loan is comprised of a $40.0 million amortizing term
loan and a $10.0 million revolving term loan. At December 31, 2012, $15.3
million related to the term loan was outstanding, along with the entire
revolving term loan. The term loan requires quarterly principal payments of $1.4
million. The term loan matures on July 20, 2015 and the revolving term loan
matures on July 1, 2017 with an expected outstanding balance upon maturity of
$1.5 million on the term loan and no expected outstanding balance upon maturity
on the revolving term loan.
Each term loan, except for the Green Plains Holdings II and Green Plains Otter
Tail agreements, has a provision that requires us to make annual special
payments equal to a percentage ranging from 65% to 75% of the available free
cash flow from the related entity's operations (as defined in the respective
loan agreements), subject to certain limitations. With certain exceptions, the
revolving term loans within this segment are generally available for advances
throughout the life of the commitment with interest-only payments due each month
until the final maturity date.
The term loans and revolving term loans bear interest at LIBOR plus 3.00% to
4.50% or lender-established prime rates. Some have established a floor on the
underlying LIBOR index. In some cases, the lender may allow us to elect to pay
interest at a fixed interest rate to be determined. As security for the loans,
the lenders received a first-position lien on all personal property and real
estate owned by the respective entity borrowing the funds, including an
assignment of all contracts and rights pertinent to construction and on-going
operations of the plant. Additionally, debt facilities of Green Plains Central
City and Green Plains Ord are cross-collateralized. These borrowing entities are
also required to maintain certain combined financial and non-financial covenants
during the terms of the loans.
Green Plains Bluffton also received $22.0 million in Subordinate Solid Waste
Disposal Facility Revenue Bond funds from the city of Bluffton, Indiana, of
which $17.5 million remained outstanding at December 31, 2012. The revenue bond
requires: semi-annual principal and interest payments of approximately $1.5
million through March 1, 2019; and a final principal and interest payment of
$3.745 million on September 1, 2019. The revenue bond bears interest at 7.50%
per annum.
Green Plains Otter Tail also issued $19.2 million in senior notes under New
Market Tax Credits financing of which $19.0 million remained outstanding at
December 31, 2012. The notes bear interest at 4.75% per annum, payable monthly
and require monthly principal payments of approximately $0.3 million beginning
in October 2014. The notes mature on September 1, 2018 with an expected
outstanding balance of $4.7 million upon maturity.
Agribusiness Segment
The Green Plains Grain loan is comprised of a $195.0 million revolving credit
facility with various lenders to provide the agribusiness segment with working
capital funding. The revolving credit facility matures on October 28, 2013.
Advances of the revolving credit facility are subject to interest charges at a
rate per annum equal to the LIBOR rate for the outstanding period, or the base
rate, plus the respective applicable margin. At December 31, 2012, $105.0
million on the revolving credit facility was outstanding. As security for the
revolving credit facility, the lender receives a first priority lien on certain
cash, inventory, accounts receivable and other assets owned by subsidiaries of
the agribusiness segment. Green Plains Grain maintained ownership of 6.7 million
bushels, valued at $47.8 million, of corn inventory held in the facilities
divested in December 2012. We expect to extend or refinance the revolving credit
facility on or before its maturity date.
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The Green Plains Trade loan is comprised of a senior secured revolving credit
facility of up to $70.0 million, subject to a borrowing base of 85% of eligible
receivables. At December 31, 2012, $39.1 million was outstanding on the
revolving credit facility. The revolving credit facility expires on March 31,
2014 and bears interest at the lender's commercial floating rate plus 2.5% or
LIBOR plus 3.5%. As security for the loan, the lender received a first-position
lien on accounts receivable, inventory and other collateral owned by Green
Plains Trade.
Corporate Activities
We have $90.0 million of 5.75% Convertible Senior Notes due 2015. The Notes
represent senior, unsecured obligations, with interest payable on May 1 and
November 1 of each year. The Notes may be converted into shares of common stock
and cash in lieu of fractional shares of the common stock based on a conversion
rate initially equal to 69.7788 shares of the common stock per $1,000 principal
amount of Notes, which is equal to an initial conversion price of $14.33 per
share. The conversion rate is subject to adjustment upon the occurrence of
specified events. We may redeem for cash all, but not less than all, of the
Notes at any time on and after November 1, 2013, if the last reported sale price
of our common stock equals or exceeds 140% of the applicable conversion price
for a specified time period, at a redemption price equal to 100% of the
principal amount of the Notes, plus accrued and unpaid interest. Default with
respect to any loan in excess of $10.0 million constitutes an event of default
under the convertible senior notes, which could result in the convertible senior
notes being declared due and payable.
In conjunction with the repurchase of common stock on March 9, 2012, the Company
signed a one-year promissory note bearing 5% interest per annum in the amount of
$27.2 million with a subsidiary of NTR plc. The $27.2 million note is secured by
the shares repurchased and the Company's interest in Green Plains Shenandoah
LLC.
Contractual Obligations
Our contractual obligations as of December 31, 2012 were as follows (in
thousands):
Payments Due By Period
Less than 1
Contractual Obligations Total year 1-3 years 3-5 years More than 5 years
Long-term and short-term debt
obligations (1) $ 663,277 $ 300,728 $ 177,217 $ 134,914 $ 50,418
Interest and fees on debt
obligations (2)
77,800 29,746 33,433 11,320 3,301
Operating lease obligations
(3) 54,305 18,942 22,038 11,573 1,752
Deferred tax liabilities 60,082 - - - 60,082
Purchase obligations
Forward grain purchase
contracts (4) 273,103 272,523 580 - -
Other commodity purchase
contracts (5) 20,459 20,459 - - -
Other 730 727 3 - -Total contractual obligations $ 1,149,756 $ 643,125 $
233,271 $ 157,807 $ 115,553
(1) Includes the current portion of long-term debt.
(2) Interest amounts are calculated over the terms of the loans using current interest rates, assuming scheduled principle and
interest amounts are
paid pursuant to the debt agreements. Includes administrative and/or commitment fees on debt obligations.
(3) Operating lease costs are primarily for railcars and office space.
(4) Purchase contracts represent index-priced and fixed-price contracts. Index purchase contracts are valued at current
year-end prices.
(5) Includes fixed-price ethanol, dried distillers grains and natural gas purchase contracts.
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